{"id":16311,"date":"2022-07-20T16:00:00","date_gmt":"2022-07-20T16:00:00","guid":{"rendered":"https:\/\/dspanalytic.com\/sin-categorizar\/how-much-does-machine-misalignment-cost-you\/"},"modified":"2024-09-26T14:04:43","modified_gmt":"2024-09-26T14:04:43","slug":"how-much-does-machine-misalignment-cost-you","status":"publish","type":"post","link":"https:\/\/dspanalytic.com\/en\/alignment-system\/how-much-does-machine-misalignment-cost-you\/","title":{"rendered":"How much does machine misalignment cost you?"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"16311\" class=\"elementor elementor-16311 elementor-7030\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-75d4e2b elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"75d4e2b\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-936ff61\" data-id=\"936ff61\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-912807f elementor-widget elementor-widget-spacer\" data-id=\"912807f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-1886f1c elementor-widget elementor-widget-heading\" data-id=\"1886f1c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">How much does machine misalignment cost you?<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ff376ed elementor-widget elementor-widget-text-editor\" data-id=\"ff376ed\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>We often hear from customers that machine misalignment is a costly and inconvenient problem. But how expensive is it? It is much more expensive than most people realize, especially considering today&#8217;s supply chain concerns.<\/p>\n<p>Between downtime, equipment damage, overtime for repairs and supply chain disruptions, a fairly small amount of misalignment can quickly become an extreme expense. <\/p>\n<p><\/p>\n<p>So how do you determine how much a misaligned machine might cost and why is it important? Determining the cost of misalignment is as simple as knowing the production value of the machine, the cost of downtime and the cost of repairs.<\/p>\n<p>Understanding these factors allows you to determine the cost of misalignment over time and you can see how it makes sense to invest in predictive maintenance.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-432a5c2 elementor-widget elementor-widget-spacer\" data-id=\"432a5c2\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-acd6355 elementor-widget elementor-widget-heading\" data-id=\"acd6355\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">As you prepare to calculate the cost of misalignment, ask yourself: <\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-23db55e elementor-widget elementor-widget-text-editor\" data-id=\"23db55e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul>\n<li>How much revenue does the machine produce?<\/li>\n<li>How long will the machine be down?&nbsp;<\/li>\n<li>What is the cost of machine downtime?&nbsp;<\/li>\n<li>Are repairs needed?&nbsp;How much do they cost?<\/li>\n<li>How long will the repairs take?<\/li>\n<li>What labor costs are associated with making repairs (repair time, downtime, etc.)?&nbsp;<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<section class=\"elementor-section elementor-inner-section elementor-element elementor-element-888ff85 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"888ff85\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-042bdc9\" data-id=\"042bdc9\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-2c8dc51 elementor-widget elementor-widget-image\" data-id=\"2c8dc51\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"1024\" height=\"596\" src=\"https:\/\/dspanalytic.com\/wp-content\/uploads\/2022\/07\/Captura-de-pantalla-2022-07-20-155620-1024x596.jpg\" class=\"attachment-large size-large wp-image-15877\" alt=\"\" srcset=\"https:\/\/dspanalytic.com\/wp-content\/uploads\/2022\/07\/Captura-de-pantalla-2022-07-20-155620-1024x596.jpg 1024w, https:\/\/dspanalytic.com\/wp-content\/uploads\/2022\/07\/Captura-de-pantalla-2022-07-20-155620-300x174.jpg 300w, https:\/\/dspanalytic.com\/wp-content\/uploads\/2022\/07\/Captura-de-pantalla-2022-07-20-155620-768x447.jpg 768w, https:\/\/dspanalytic.com\/wp-content\/uploads\/2022\/07\/Captura-de-pantalla-2022-07-20-155620-600x349.jpg 600w, https:\/\/dspanalytic.com\/wp-content\/uploads\/2022\/07\/Captura-de-pantalla-2022-07-20-155620.jpg 1097w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-f57bbb2\" data-id=\"f57bbb2\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap\">\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<div class=\"elementor-element elementor-element-d0ea91d elementor-widget elementor-widget-spacer\" data-id=\"d0ea91d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-72b8e5f elementor-widget elementor-widget-heading\" data-id=\"72b8e5f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Calculate the cost of misalignment<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3e31648 elementor-widget elementor-widget-text-editor\" data-id=\"3e31648\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>To calculate the cost of misalignment, first determine the cost of machine downtime, the cost of labor up to this point, and the estimated cost of repair, including labor. <\/p>\n<p>Next, add the income you have lost before reaching this point. Be sure to include the time it will take to repair the machine in your downtime. <\/p>\n<p>Finally, consider the energy cost related to machine misalignment. Tests conducted by Acoem USA and several engineering schools estimate that misaligned rotating equipment will increase energy costs by 3-5% and aligning these machines will reduce energy costs by 3-5%. <\/p>\n<p>Calculate and include your estimated energy cost to get the most accurate cost. <\/p>\n<p><\/p>\n<p><strong><em>Downtime + Cost of repairs + Cost of labor + Loss of revenue = Cost of misalignment <\/em><\/strong><\/p>\n<p><\/p>\n<p>It is also necessary to take into account the current state of the supply chain. Delays in the supply chain, whether it is the timing of obtaining replacement parts or damage and delays in your supply chain, can dramatically increase the cost of a misaligned machine. <\/p>\n<p><\/p>\n<p>Now that you have an idea of how costly misaligned machines can be, what can you do to prevent misalignment costs from catching up with you? <\/p>\n<p><\/p>\n<p>Start by developing and implementing a predictive maintenance strategy. Investing in an effective strategy will ensure the longevity and profitability of your machines. Ensure your team is equipped with an understanding of the strategy you develop and the ability to execute it effectively and efficiently using alignment tools. Finally, commit to practicing your predictive maintenance strategy and proactively monitor and repair machines. <\/p>\n<p><\/p>\n<p>Do you have questions about developing a predictive maintenance strategy for your plant? <a href=\"http:\/\/dspanalytic.com\/contactar\/\" target=\"_blank\" rel=\"noreferrer noopener\">Contact us!<\/a><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-402d4d1 elementor-widget elementor-widget-spacer\" data-id=\"402d4d1\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-60fc4bd8 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"60fc4bd8\" data-element_type=\"section\" data-e-type=\"section\" id=\"FORMULARIO\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-10f7fd39\" data-id=\"10f7fd39\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-410bf893 elementor-widget elementor-widget-heading\" data-id=\"410bf893\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Subscribe to our newsletter<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6b92ef87 elementor-widget elementor-widget-text-editor\" data-id=\"6b92ef87\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Keep up to date with all the latest news on predictive maintenance and reliability!<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6b71175c elementor-widget elementor-widget-shortcode\" data-id=\"6b71175c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"shortcode.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-shortcode\"><style id=\"wpforms-css-vars-22064\">\n\t\t\t\t#wpforms-22064 {\n\t\t\t\t\n\t\t\t}\n\t\t\t<\/style><div class=\"wpforms-container wpforms-container-full wpforms-render-modern\" id=\"wpforms-22064\"><form id=\"wpforms-form-22064\" class=\"wpforms-validate wpforms-form wpforms-ajax-form\" data-formid=\"22064\" method=\"post\" enctype=\"multipart\/form-data\" action=\"\/en\/wp-json\/wp\/v2\/posts\/16311\" data-token=\"a4cd364219e53ccd58b1babd565812e4\" data-token-time=\"1776676418\"><noscript class=\"wpforms-error-noscript\">Please enable JavaScript in your browser to complete this form.<\/noscript><div id=\"wpforms-error-noscript\" style=\"display: none;\">Please enable JavaScript in your browser to complete this form.<\/div><div class=\"wpforms-field-container\"><div id=\"wpforms-22064-field_1-container\" class=\"wpforms-field wpforms-field-name\" data-field-id=\"1\"><label class=\"wpforms-field-label\" for=\"wpforms-22064-field_1\">Name <span class=\"wpforms-required-label\" aria-hidden=\"true\">*<\/span><\/label><input type=\"text\" id=\"wpforms-22064-field_1\" class=\"wpforms-field-large wpforms-field-required\" name=\"wpforms[fields][1]\" aria-errormessage=\"wpforms-22064-field_1-error\" required><\/div><div id=\"wpforms-22064-field_2-container\" class=\"wpforms-field wpforms-field-email\" data-field-id=\"2\"><label class=\"wpforms-field-label\" for=\"wpforms-22064-field_2\">Mail <span class=\"wpforms-required-label\" aria-hidden=\"true\">*<\/span><\/label><input type=\"email\" id=\"wpforms-22064-field_2\" class=\"wpforms-field-large wpforms-field-required\" name=\"wpforms[fields][2]\" spellcheck=\"false\" aria-errormessage=\"wpforms-22064-field_2-error\" required><\/div><div id=\"wpforms-22064-field_4-container\" class=\"wpforms-field wpforms-field-checkbox\" data-field-id=\"4\"><fieldset><legend class=\"wpforms-field-label wpforms-label-hide\" aria-hidden=\"false\">Checkboxes <span class=\"wpforms-required-label\" aria-hidden=\"true\">*<\/span><\/legend><ul id=\"wpforms-22064-field_4\" class=\"wpforms-field-required\"><li class=\"choice-1 depth-1\"><input type=\"checkbox\" id=\"wpforms-22064-field_4_1\" name=\"wpforms[fields][4][]\" value=\"I accept the &lt;a href=&quot;https:\/\/dspanalytic.com\/en\/privacy-policy\/&quot; target=&quot;_blank&quot; style=&quot;text-decoration:underline;&quot;&gt;Privacy Policy&lt;\/a&gt;\" aria-errormessage=\"wpforms-22064-field_4_1-error\" required ><label class=\"wpforms-field-label-inline\" for=\"wpforms-22064-field_4_1\">I accept the <a href=\"https:\/\/dspanalytic.com\/en\/privacy-policy\/\" target=\"_blank\" style=\"text-decoration:underline\">Privacy Policy<\/a><\/label><\/li><\/ul><\/fieldset><\/div><\/div><!-- .wpforms-field-container --><div class=\"wpforms-submit-container\" ><input type=\"hidden\" name=\"wpforms[id]\" value=\"22064\"><input type=\"hidden\" name=\"page_title\" value=\"\"><input type=\"hidden\" name=\"page_url\" value=\"https:\/\/dspanalytic.com\/en\/wp-json\/wp\/v2\/posts\/16311\"><input type=\"hidden\" name=\"url_referer\" value=\"\"><button type=\"submit\" name=\"wpforms[submit]\" id=\"wpforms-submit-22064\" class=\"wpforms-submit\" data-alt-text=\"Sending...\" data-submit-text=\"Subscribe \" aria-live=\"assertive\" value=\"wpforms-submit\">Subscribe <\/button><img decoding=\"async\" src=\"https:\/\/dspanalytic.com\/wp-content\/plugins\/wpforms\/assets\/images\/submit-spin.svg\" class=\"wpforms-submit-spinner\" style=\"display: none;\" width=\"26\" height=\"26\" alt=\"Loading\"><\/div><\/form><\/div>  <!-- .wpforms-container --><\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>The cost of machine misalignment is not only economic, it includes reputational, production and personnel costs. Perform periodic maintenance.<\/p>\n","protected":false},"author":4,"featured_media":16300,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"none","_seopress_titles_title":"\u00bfCu\u00e1nto le cuesta la desalineaci\u00f3n de su maquinaria?","_seopress_titles_desc":"El coste de una desalineaci\u00f3n de maquinaria no solo es econ\u00f3mico, incluye costes reputacionales, de producci\u00f3n y de personal. Realiza un mantenimiento peri\u00f3dico","_seopress_robots_index":"","site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[257],"tags":[],"class_list":["post-16311","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-alignment-system"],"_links":{"self":[{"href":"https:\/\/dspanalytic.com\/en\/wp-json\/wp\/v2\/posts\/16311","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/dspanalytic.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/dspanalytic.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/dspanalytic.com\/en\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/dspanalytic.com\/en\/wp-json\/wp\/v2\/comments?post=16311"}],"version-history":[{"count":10,"href":"https:\/\/dspanalytic.com\/en\/wp-json\/wp\/v2\/posts\/16311\/revisions"}],"predecessor-version":[{"id":22233,"href":"https:\/\/dspanalytic.com\/en\/wp-json\/wp\/v2\/posts\/16311\/revisions\/22233"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/dspanalytic.com\/en\/wp-json\/wp\/v2\/media\/16300"}],"wp:attachment":[{"href":"https:\/\/dspanalytic.com\/en\/wp-json\/wp\/v2\/media?parent=16311"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/dspanalytic.com\/en\/wp-json\/wp\/v2\/categories?post=16311"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/dspanalytic.com\/en\/wp-json\/wp\/v2\/tags?post=16311"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}